Thermography in Electronics Manufacturing
The use of infrared technology has benefitted the electronics manufacturing to a great extent. Thermal imagers are the perfect tool to inspect and detect flaws during the production and checking process.
The use of infrared technology has been increasing in all mainstream applications. Many companies are using infrared cameras as a diagnostic tool for flaw detection in their products. These imagers are mainly used in production and manufacturing units. This sophisticated technology has been introduced in a number of applications. Thermography is an asset to electrical engineers and technicians as it determines thermal characteristics and temperature even in the smallest, irregular objects.
A number of design and manufacturing flaws can be identified as they are manifested thermally. Product design groups and quality assurance teams employ thermal imaging to help them identify problems in products in the initial stage. Infrared technology is useful for designing a number of components as simple as a circuit board to something as advanced as a satellite. The applications where infrared thermal imagers prove handy in an electronics manufacturing company are mentioned below:
PCB Production: Thermal imagers play a key role in the production of the printed circuit board (PCB). Engineers use the infrared equipment during the designing and testing phase of the PCB production. Thermal characteristics of components are monitored using thermal cameras. Design modifications, if any, are made accordingly.
During testing, this camera helps locate problems, such as improper circuit soldering. Power fluctuations, improperly soldered or missing components, broken traces, misplaced components, etc. Product improvement is also done by visualizing and quantifying heat patterns generated by components.
Bare PCB Production: Bare circuit boards are made up of multiple layers that are cured together with the help of extreme heat. It is extremely essential to monitor the temperature to prevent the boards from becoming unusable and scrap. Infrared thermal cameras help board manufacturers maintain and monitor temperature variations of the board.
Wire Bonding in Integrated Circuits: Infrared imagers are used to monitor the thermal profile and temperature of welding wires into the integrated circuit (IC). Throughput can be increased by continuous monitoring and adjustment of the temperature. This reduces scrap caused due to poor welding.
Infrared cameras have proved to be a boon as they help electronics manufacturing companies avoid costly product recalls and warranty issues. They also minimize time to market, thereby maximizing production efficiency. Today, a number of progressive industries have abandoned traditional methods of routine maintenance programs and adapting thermal imaging.
The use of infrared technology has been increasing in all mainstream applications. Many companies are using infrared cameras as a diagnostic tool for flaw detection in their products. These imagers are mainly used in production and manufacturing units. This sophisticated technology has been introduced in a number of applications. Thermography is an asset to electrical engineers and technicians as it determines thermal characteristics and temperature even in the smallest, irregular objects.
A number of design and manufacturing flaws can be identified as they are manifested thermally. Product design groups and quality assurance teams employ thermal imaging to help them identify problems in products in the initial stage. Infrared technology is useful for designing a number of components as simple as a circuit board to something as advanced as a satellite. The applications where infrared thermal imagers prove handy in an electronics manufacturing company are mentioned below:
PCB Production: Thermal imagers play a key role in the production of the printed circuit board (PCB). Engineers use the infrared equipment during the designing and testing phase of the PCB production. Thermal characteristics of components are monitored using thermal cameras. Design modifications, if any, are made accordingly.
During testing, this camera helps locate problems, such as improper circuit soldering. Power fluctuations, improperly soldered or missing components, broken traces, misplaced components, etc. Product improvement is also done by visualizing and quantifying heat patterns generated by components.
Bare PCB Production: Bare circuit boards are made up of multiple layers that are cured together with the help of extreme heat. It is extremely essential to monitor the temperature to prevent the boards from becoming unusable and scrap. Infrared thermal cameras help board manufacturers maintain and monitor temperature variations of the board.
Wire Bonding in Integrated Circuits: Infrared imagers are used to monitor the thermal profile and temperature of welding wires into the integrated circuit (IC). Throughput can be increased by continuous monitoring and adjustment of the temperature. This reduces scrap caused due to poor welding.
Infrared cameras have proved to be a boon as they help electronics manufacturing companies avoid costly product recalls and warranty issues. They also minimize time to market, thereby maximizing production efficiency. Today, a number of progressive industries have abandoned traditional methods of routine maintenance programs and adapting thermal imaging.
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